Our Processes

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Heat Treatment

Heat treatment is a crucial process in manufacturing that involves the controlled heating and cooling of metals and alloys to enhance their properties.

we specialize in providing high-quality heat treatment services designed to enhance the performance and durability of critical components in industries such as cement and steel manufacturing. Our advanced techniques ensure that your equipment withstands the toughest conditions, reduces downtime, and increases operational efficiency.

Our Heat Treatment Services

We offer a comprehensive range of heat treatment services to help industries like cement and steel manufacturing increase operational efficiency. Each process follows industry standards, ensuring that every component is heat-treated to achieve maximum performance and longevity.
Our services include:

01

Annealing

Used to reduce hardness and enhance ductility of metal components, ideal for parts that require better machinability.

02

Carburizing

Ideal for enhancing surface hardness while maintaining a tough core. Perfect for parts like gears, rollers, and bearings that require resistance to wear.
03

Quenching & Tempering

Strengthen metal parts by controlling the cooling process, improving toughness and reducing brittleness.


04

Hardening

Ideal for components requiring superior hardness and wear resistance, such as kiln rollers, steel mill rolls, and other high-stress parts.
05

Stress Relieving

Eliminates internal stresses caused by welding or casting, improving the reliability of critical parts used in high-temperature applications.

Heat treatment processes

Each process is carried out in strict accordance with industry standards, ensuring that every component is heat-treated to achieve maximum performance and longevity.

Heat treatment furnaces are essential for various processes that alter the properties of metals and alloys, improving their strength, hardness, ductility, and resistance to wear. Different types of furnaces are used depending on the specific heat treatment process and the material being treated.

Type of Furnace

Process

Temperature Range

Key Benefits

Muffle Furnace

Annealing, Hardening

300°C to 1,200°C

Precise temperature control, clean atmosphere

Salt Bath Furnace

Hardening, Quenching

150°C to 800°C

Uniform heating, rapid quenching, minimal distortion

Carburizing Furnace

Carburizing, Hardening

900°C to 1,000°C

Increases surface hardness

Box Furnace

Annealing, Aging, Stress-Relieving

500°C to 1,100°C

Uniform heating, batch processing

Induction Furnace

Hardening, Melting

Varies, up to 1,500°C

Fast, localized heating, energy efficient

Vacuum Furnace

Annealing, Brazing, Hardening

300°C to 1,200°C

Oxidation-free, ideal for high-purity metals

Pit Furnace

Annealing, Tempering

600°C to 1,000°C

Large parts, minimal oxidation

Rotary Furnace

Sintering, Calcining

300°C to 1,200°C

Uniform heating for bulk materials

In any heat treatment process
Performing chemical analysis tests and using a hardness tester

are essential steps to ensure the quality and effectiveness of the treatment. These tests help verify that the material has undergone the correct thermal processes and has the desired properties for its intended application.

Chemical analysis is crucial to ensure the material composition is correct and that the heat treatment process has not altered the material in undesired ways. These tests can determine the alloy’s composition, detect contaminants, or check for changes in chemical properties after heat treatment.

Hardness testing is one of the most essential steps in assessing the effectiveness of heat treatment. The right hardness ensures that the material has the necessary strength, wear resistance, and durability for its intended use.

Chemical analysis is crucial to ensure the material composition is correct and that the heat treatment process has not altered the material in undesired ways. These tests can determine the alloy’s composition, detect contaminants, or check for changes in chemical properties after heat treatment.

Hardness testing is one of the most essential steps in assessing the effectiveness of heat treatment. The right hardness ensures that the material has the necessary strength, wear resistance, and durability for its intended use.

Both chemical analysis and hardness testing are crucial for different stages of the heat treatment process:

  • Before heat treatment: Chemical analysis ensures the correct alloy composition for the intended application.
  • After heat treatment: Hardness testing is used to ensure that the desired mechanical properties (e.g., hardness, strength) are achieved.

We are always ready to help you and answer your questions

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